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Subject:
Re: EGR Valve on L98

From: "Dad" <knockers(at)fisher.net>

Subject: Re: EGR Valve on L98

Date: Sat, 8 Sep 2007 18:45:16 -0400

Lines: 43

NNTP-Posting-Host: 216.201.40.199

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"Bob I" <birelan1(at)yahoo.com> wrote in message

news:x2EEi.567$ZU7.7(at)newsfe04.lga...

> Dunno about space issues on a `90, but I did the one on our `95 in

> about a half hour and that included waiting for the flat black paint

> to dry, because the replacement was cadmium plated and the original

> was flat black. I believe I gave about $65 for the valve at NAPA, so

> $70 is about right. Firestone will charge you dealer retail for the

> valve, so figure they will get what, maybe $140 for the valve, plus

> all the "nickle and dime" stuff like handy wipes and environmental

> disposal, and what ever other charges they can pad the bottom line

> with. Just make sure you get a clean gasket surface before you bolt

> it up.

>

> gjt wrote:

>> `90 L98 Vert. Service Engine Light would come on after about 15

>> minutes of driving. Any time I would turn off the engine, it would

>> reset. Comes right back on when it warms up. Took it to local

>> Firestone. They said my EGR valve was badly stuck. Said if I

>> continue to drive as is, the Cats would eventually load up with

>> Carbon. They want $450!!! I think this is a bit excessive. Is

>> there something about an L98 that makes this a difficult job? From

>> doing some searches, looks like the going rate for the valve is

>> around $70.

>>

>> Thanks for your input.

>> gjt

Bob`s right on the money on this exercise ACDelco is the cheapest

valve at $60/$65 and they have 2 numbers 2145535 and 2141429 (plastic

vacuum fitting). Airtex is $70 and a metal fitting but shows no gasket

with it so check before you get back to work and there is none,

FEL-PRO gasket part # 70954, and ACDELCO part # 10077547. Wouldn`t be

a bad idea to remove the valve to take it with you, but before you do

that clean it and the manifold up and see if the diaphragm will hold a

vacuum and work the plunger, if so put it back with the new gasket.

The $450 repair just became a $2 job.



--

Dad

05 C6 Silver/Red 6spd Z51

72 Shark Black/Black/4spd

64 Red/red/white top/4spd






From: "gjt" <gjtooley(at)bellsouth.net>

Subject: Re: EGR Valve on L98

Lines: 48

Date: Sat, 8 Sep 2007 18:08:24 -0500

Bytes: 3435

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Thanks guys......





"Dad" <knockers(at)fisher.net> wrote in message

news:hpCdnZUoR-6Cu37bnZ2dnUVZ_r2nnZ2d(at)bright.net...

>

> "Bob I" <birelan1(at)yahoo.com> wrote in message

> news:x2EEi.567$ZU7.7(at)newsfe04.lga...

>> Dunno about space issues on a `90, but I did the one on our `95 in about

>> a half hour and that included waiting for the flat black paint to dry,

>> because the replacement was cadmium plated and the original was flat

>> black. I believe I gave about $65 for the valve at NAPA, so $70 is about

>> right. Firestone will charge you dealer retail for the valve, so figure

>> they will get what, maybe $140 for the valve, plus all the "nickle and

>> dime" stuff like handy wipes and environmental disposal, and what ever

>> other charges they can pad the bottom line with. Just make sure you get a

>> clean gasket surface before you bolt it up.

>>

>> gjt wrote:

>>> `90 L98 Vert. Service Engine Light would come on after about 15 minutes

>>> of driving. Any time I would turn off the engine, it would reset.

>>> Comes right back on when it warms up. Took it to local Firestone. They

>>> said my EGR valve was badly stuck. Said if I continue to drive as is,

>>> the Cats would eventually load up with Carbon. They want $450!!! I

>>> think this is a bit excessive. Is there something about an L98 that

>>> makes this a difficult job? From doing some searches, looks like the

>>> going rate for the valve is around $70.

>>>

>>> Thanks for your input.

>>> gjt

> Bob`s right on the money on this exercise ACDelco is the cheapest valve at

> $60/$65 and they have 2 numbers 2145535 and 2141429 (plastic vacuum

> fitting). Airtex is $70 and a metal fitting but shows no gasket with it so

> check before you get back to work and there is none, FEL-PRO gasket part #

> 70954, and ACDELCO part # 10077547. Wouldn`t be a bad idea to remove the

> valve to take it with you, but before you do that clean it and the

> manifold up and see if the diaphragm will hold a vacuum and work the

> plunger, if so put it back with the new gasket. The $450 repair just

> became a $2 job.

>

> --

> Dad

> 05 C6 Silver/Red 6spd Z51

> 72 Shark Black/Black/4spd

> 64 Red/red/white top/4spd

>










From: Joe <Joe(at)yahoo.com>

Subject: Re: EGR Valve on L98

Date: Sat, 08 Sep 2007 19:45:56 -0700

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gjt wrote:

> Thanks guys......

>

>

> "Dad" <knockers(at)fisher.net> wrote in message

> news:hpCdnZUoR-6Cu37bnZ2dnUVZ_r2nnZ2d(at)bright.net...

>> "Bob I" <birelan1(at)yahoo.com> wrote in message

>> news:x2EEi.567$ZU7.7(at)newsfe04.lga...

>>> Dunno about space issues on a `90, but I did the one on our `95 in about

>>> a half hour and that included waiting for the flat black paint to dry,

>>> because the replacement was cadmium plated and the original was flat

>>> black. I believe I gave about $65 for the valve at NAPA, so $70 is about

>>> right. Firestone will charge you dealer retail for the valve, so figure

>>> they will get what, maybe $140 for the valve, plus all the "nickle and

>>> dime" stuff like handy wipes and environmental disposal, and what ever

>>> other charges they can pad the bottom line with. Just make sure you get a

>>> clean gasket surface before you bolt it up.

>>>

>>> gjt wrote:

>>>> `90 L98 Vert. Service Engine Light would come on after about 15 minutes

>>>> of driving. Any time I would turn off the engine, it would reset.

>>>> Comes right back on when it warms up. Took it to local Firestone. They

>>>> said my EGR valve was badly stuck. Said if I continue to drive as is,

>>>> the Cats would eventually load up with Carbon. They want $450!!! I

>>>> think this is a bit excessive. Is there something about an L98 that

>>>> makes this a difficult job? From doing some searches, looks like the

>>>> going rate for the valve is around $70.

>>>>

>>>> Thanks for your input.

>>>> gjt

>> Bob`s right on the money on this exercise ACDelco is the cheapest valve at

>> $60/$65 and they have 2 numbers 2145535 and 2141429 (plastic vacuum

>> fitting). Airtex is $70 and a metal fitting but shows no gasket with it so

>> check before you get back to work and there is none, FEL-PRO gasket part #

>> 70954, and ACDELCO part # 10077547. Wouldn`t be a bad idea to remove the

>> valve to take it with you, but before you do that clean it and the

>> manifold up and see if the diaphragm will hold a vacuum and work the

>> plunger, if so put it back with the new gasket. The $450 repair just

>> became a $2 job.

>>

>> --

>> Dad

>> 05 C6 Silver/Red 6spd Z51

>> 72 Shark Black/Black/4spd

>> 64 Red/red/white top/4spd

>>

>

>



Take a close look. My `89, and I think all

of `85 - `91 had the EGR under the plenum --

not out in the open as in the LT1.



If this is the case, you`ll need a set of

Torx bits and a flare wrench to remove the

plenun and the vacuum lines. It`s tight but

you can get the EGR out without pulling the

runners.



As Bob says, get the little gasket for the

EGR. Shop around and get a partial intake

gasket kit...one with just the gaskets

between the runners and the plenum. New

throttle body gasket is also a good idea.



If the `90 has a MAF, remove it but leave the

throttle body hanging. Disconnect the vacuum

hoses to the plenum and check for an

electrical lead to a MAT sensor on the bottom

of the plenum ...might not be one on the `90.

Gently tap the plenum to break it loose

from the runners and lift it out, vertically

so as to not scratch the mating surfaces or

drop broken gasket material down the runners.



Should be about two hours coming apart, 30

minutes to swap the EGR and clean up the

intake mating surfaces and a couple of hours

putting stuff together again. If the car has

over 80K miles it might be good to clean the

inside of the plenum



Looks like you`re making about $ 85 an hour

and have some "free" tools for the next job.

Six-pack isn`t included in this pricing. (8-O



Suggestion: Not that I don`t trust the

highly qualified Corvette specialists at

Firestone... however, before you leap into

this, dump the codes and make sure you`re

dealing with an EGR issue.



The Haynes C4 manual has some tests that can

be run on the EGR. Making sure there`s

vacuum to the EGR is a good idea-- a vacuum

leak would prevent the valve from working.



HTH

--

pj

`89 auto / `02 6-spd



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